When it comes to cutting through metal with a Sawzall (reciprocating saw), having the right blade is essential for achieving clean, efficient, and safe cuts. Whether you’re working with thin sheet metal, thick steel, or embedded nails and screws, choosing the best Sawzall blade for metal can make all the difference in your project’s success.
Metal-cutting blades are specifically designed to withstand the hardness and toughness of metal, often featuring durable materials like bi-metal or carbide teeth, and optimized tooth designs for faster cutting and longer blade life.
In this guide, we’ll explore some of the top Sawzall blades for metal, highlighting their key features, ideal applications, and what makes them stand out. From heavy-duty carbide blades for thick steel to versatile bi-metal options for general-purpose cutting, we’ll help you find the perfect blade to tackle your metal-cutting tasks with ease.
Whether you’re a professional contractor or a DIY enthusiast, investing in the right blade will ensure smoother cuts, reduced wear on your tool, and better overall results.
Best Sawzall Blades For Metal
DEWALT Reciprocating Saw Blade
DEWALT is a trusted brand in the power tool industry, known for producing high-quality, durable tools and accessories. Their reciprocating saw blades are no exception, offering excellent performance for a variety of cutting tasks, including metal, wood, and demolition work.
Key Features Of DEWALT Reciprocating Saw Blades (DW4856)
- Bi-Metal Construction: Most DEWALT metal-cutting blades are made from bi-metal, combining high-speed steel teeth with a flexible alloy steel backing. This makes them durable, heat-resistant, and capable of handling tough materials.
- Carbide Options: For heavy-duty applications, DEWALT offers carbide-tipped blades that last significantly longer and can cut through the hardest metals.
- Variable TPI: DEWALT blades come in a range of TPI (teeth per inch) options, allowing you to choose the right blade for the thickness and type of metal you’re cutting.
- Optimized Tooth Design: DEWALT blades are engineered for fast, efficient cutting with minimal vibration, reducing user fatigue.
- Compatibility: DEWALT reciprocating saw blades are designed to fit most major reciprocating saw brands, including Milwaukee, Makita, Bosch, and more.
Specifications of DEWALT Reciprocating Saw Blades (DW4856)
| Product Weight | 4.8 ounces |
| Product Size | 6.5 x 6.5 x 0.09 inches |
| Model Number | DW4856 |
| Elements | Multi |
| Number Of Pieces | 6 |
| Item Package Quantity | 1 |
| Color | Metallic |
| Warranty | 1 Year |
Pros And Cons Of DEWALT Reciprocating Saw Blades (DW4856)
Check this pros and cons, because it will provide you exact data about the best Sawzall blades. And you can decide which one is the best metal cutting Sawzall blades.
- These will be nice starter units
- This panel is in a price range
- Nice blade for worth
- After utilizing the 6 TPI blade to chop by a 4×4 pair, you can change to a hand saw. The hand saw is quicker and it will not rattle your cranium.
- A straight cut is very grating and never bound. Too quick to be helpful. The second is that it touches the paint perfectly.
What size is the blade?
You will get 5 inches long cutting edge of each blade.
Are these blades compatible with all reciprocating saws?
Sure, they’re suitable with different saws. I’ve one other saw that’s of various make and these blades can be utilized in that additionally. You’ll not be dissatisfied.
what kind of steel are the blades made from?
The package deal says they’re “Matrix II metal with 8% cobalt for sturdiness and longest blade life“.
Do Sawzall blades come in different widths?
All of them are the identical width on the connection however some skinny out as they get to the tip relying on the utilization.
PORTER-CABLE Reciprocating Saw Blades
PORTER-CABLE is a well-known brand in the power tool industry, offering a range of high-quality tools and accessories, including reciprocating saw blades. While PORTER-CABLE is often recognized for its woodworking tools, they also produce reciprocating saw blades suitable for cutting metal, wood, and other materials.
These reciprocating saw blades are designed to deliver reliable performance and durability. Their metal-cutting blades are typically made from bi-metal materials, which combine high-speed steel teeth with a flexible alloy steel backing for strength and longevity.
Key Features Of PORTER-CABLE Pruning Reciprocating Saw Blades (PC760R)
- Bi-Metal Construction: Most PORTER-CABLE metal-cutting blades are made from bi-metal, which combines high-speed steel teeth with a flexible alloy steel backing. This makes them durable, heat-resistant, and capable of handling tough materials.
- Variable TPI Options: PORTER-CABLE offers blades with different TPI (teeth per inch) options, allowing you to choose the right blade for the thickness and type of metal you’re cutting.
- Versatility: Many PORTER-CABLE blades are designed for multi-material use, making them suitable for cutting metal, wood, and nails.
- Compatibility: PORTER-CABLE reciprocating saw blades are designed to fit most major reciprocating saw brands, including DeWalt, Milwaukee, Bosch, and more.
Specifications Of PORTER-CABLE Pruning Reciprocating Saw Blades (PC760R)
| Product Weight | 2.88 ounces |
| Product Size | 11.4 x 1.6 x 0.3 inches |
| Model Number | PC760R |
| Elements | Steel Alloy |
| Batteries Included/Required | No |
| Item Package Quantity | 1 |
| Color | Basic |
| Warranty | 30 Day Satisfaction Guarantee |
Pros And Cons Of PORTER-CABLE Pruning Reciprocating Saw Blades (PC760R)
Check this pros and cons, because it will provide you exact data about the best Sawzall blades. And you can decide which one is the best metal cutting Sawzall blades.
- They are perfect for chopping moist or stress-treated wooden.
- Light-weight for simple portability.
- Excessive-carbon metals go into their development.
- You will get a 30-day satisfaction guarantee.
- The set comprises a couple of blades
- They cannot deal with heavy-duty reducing operations.
Will these work with a Skil 9206?
PC760R can work with nearly any type of normal reciprocating saws.
Does This blade work on a DeWalt Reciprocating saw?
Sure, I purchased DeWalt blades for my porter cable, no drawback so they are going to be high quality.
Will this cut through a 4×4 wood post?
It should minimize a 4×4 wood post okay. However, since it’s a pruning blade the teeth are extra graceless than a daily wooden slicing blade and should splinter the sides of the post. An everyday chopping blade will create a smoother minimize.
Milwaukee Thin Kerf Sawzall Blade Kit
This Milwaukee Sawzall blades set has 12 blades. The blades are available in an efficient storage bag. It makes them a mind store.
And you’ll simply transfer them from one worksheet to a different one with much less effort.
Additionally, they weigh 1.41 kilos. They’ve 13.8 x 7.9 x 2.3-inch sizes, which creates them compact for simple storage. In case you fall into harmful work, you will see that this blade set is effective.
The blades are thicker than their opponents. This makes them sturdy and powerful at a similar time. Additionally, they’re tall for straight cuts.
Key Features Of Milwaukee 49-22-1145 9 Piece Thin Kerf Sawzall Blade Kit
- This reciprocating blade set has 12 blades
- They weigh 1.41 kilos
- They’ve 13.8 x 7.9 x 2.3-inch sizes
- It makes them compact for simple storage
- The blades are available in an efficient storage bag
Specifications of Milwaukee 49-22-1145 9 Piece Thin Kerf Sawzall Blade Kit
| Product Weight | 12.7 ounces |
| Product Size | 5.51 x 12.01 x 12.01 inches |
| Model Number | 49-22-1145 |
| Elements | Cobalt |
| Batteries Included/Required | No |
| Item Package Quantity | 1 |
| Number Of Pieces | 1 |
| Is Discontinued By Manufacturer | No |
Pros And Cons Of Milwaukee 49-22-1145 9 Piece Thin Kerf Sawzall Blade Kit
Check this pros and cons, because it will provide you exact data about the best Sawzall blades. And you can decide which one is the best metal cutting Sawzall blades.
- You’ll simply transfer them from one worksheet to a different one with much less effort
- you will see that this blade set is effective
- they’re tall for straight cuts
- This makes them sturdy and powerful at a similar time
- The blades are thicker than their opponents
- The blades are available in an efficient storage bag
- They cannot work efficiently on cordless saws.
Does it come with a canvas holder also?
You are not going to get a canvas holder, but you will get a plastic holder which will be very strong.
Diablo DS0908CF 9″ Carbide Recip Blade
The best sawzall blades for metal right here have been designed to resolve your sawing requirements and likewise reduce via any materials that you just could be engaged on.
In case you work on several sawing tasks and you might be searching for the blades that can deal with several functions, this one may not be the right selection for you.
However, since we’re reviewing the most effective reciprocating saws for steel, then this must be a good selection for those who only want a saw blade in your metallic tasks.
The blade is the product of carbide-tipped bi-metal, which is able to simply minimize via any steel that you’re engaged on.
It’s a 9-inch blade that can be thick sufficient to face up to heavy tasks. For higher outcomes, you may add a couple of drops of slicing oil on the blade.
This can be a one-piece blade that may not be dependable as such for those who deal with heavy tasks too usually.
For that purpose, you should purchase a number of blades of the identical sort only for authenticity.
Key Features Of Diablo DS0908CF 9″ Steel Demon Carbide Recip Blade
- It’s a 9-inch blade that can be thick sufficient to face up to heavy tasks
- The blade is the product of carbide-tipped bi-metal
- Additional efficiency carbide in metals with thicknesses from 3/16 “to 9/16” for better stability and cutting efficiency
- Extended carbide tip on blade connection to prevent additional impressions
- 1 in. External blade physics for straighter cuts with very low sound
Specifications of Diablo DS0908CF 9″ Steel Demon Carbide Recip Blade
| Product Weight | 2.08 Ounces |
| Product Size | 11.1 x 2.36 x 0.63 inches |
| Model Number | DS0908CF |
| Elements | Blend |
| Batteries Included/Required | No |
| Item Package Quantity | 1 |
| Number Of Pieces | 1 |
| Is Discontinued By Manufacturer | No |
Pros And Cons Of Diablo DS0908CF 9″ Steel Demon Carbide Recip Blade
Check this pros and cons, because it will provide you exact data about the best Sawzall blades. And you can decide which one is the best metal cutting Sawzall blades.
- You will get amazing High-quality design
- Thick for easy cutting through metal
- Carbide bi-metallic material tipped
- You will get a 9-inch blade range
- Resistant to impact and rust
- None
9-Inch Wood Pruning Saw Blades
If you are looking for multi-purpose trimmer blades then this is the amazing one. These are produced from carbon metal, so they’re versatile sufficient to chop awkward corners, and solid sufficient to do the job.
This means you may develop into stiff at the beginning of the department you need to minimize. Like different wooden blades, they’ve 5 teeth per inch, that are frequent for cutting via moist and greenwood.
This best sawzall blade for metal made in Chicago, a small impartial firm was known as Calistro, made in America. The one drawback is that these blades are carbon metal in order that they are usually smooth and boring rapidly.
This isn’t an issue because of the elements you chop, however, simply remember that carbon metal is just not as sturdy as bi-metal blades.
Key Features of 9-Inch Wood Pruning Saw Blades
- 5-packs of 9-inch wooden trimmed blades, 5 enamel per inch
- Top-quality, sturdy blades that reduce rapidly
- Made of top of the range carbon metal for quick wooden chopping and pruning
Specifications of 9-Inch Wood Pruning Saw Blades
| Product Weight | 1.12 ounces |
| Product Size | 9 x 0.05 x 0.75 inches |
| Model Number | 9wp5 |
| Elements | Steel |
| Batteries Included/Required | No |
| Item Package Quantity | 1 |
| Number Of Pieces | 1 |
| Is Discontinued By Manufacturer | No |
Pros And Cons Of 9-Inch Wood Pruning Saw Blades
Check this pros and cons, because it will provide you exact data about the best Sawzall blades. And you can decide which one is the best metal cutting Sawzall blades.
- Top-quality,
- Sturdy blades that reduce rapidly
- They’ve 5 teeth per inch
- The blades rapidly turn dull.
- Restricted use.
- Makes a reasonable reduction.
How To Choose The Right Sawzall Blade For Metal
Match the reciprocating blade to the job
Bi-Metallic (BiM) – This extremely versatile, powerful mixture of HSS and HCS ends in a blade appropriate for probably the most demanding functions when there’s a danger of breakage or when excessive versatility is required.
Excessive-Speed Metal (HSM) – Absolutely hardened high-speed metal blades, superb for reducing steel, aluminum, and non-ferrous steel.
Excessive Carbon Metal (HCM) – Wonderful blades for softer elements similar to wooden, laminated particleboard, and plastics.
Select the proper tooth geometry for the kind of minimize desired
Each material has a unique density. To attain the very best slicing high quality and the quickest reducing time, it is very important to match materials density with the right blade geometry.
How to use a sawzall to cut metal
Having the correct reciprocal cradle blade is one factor and the best way to know use it. Correct use of the best sawzall blades for metal will allow you to get probably the most out of it.
That being mentioned, listed here are a couple of ideas that will help you use the reciprocal blade perfectly.
Step 1: Set the orbital motion
Earlier than you begin utilizing the blade, you have to ensure that the motion of the orbit is about. That is the speed at which the blade strikes. The orbital motion will increase the jiggle of the blade to move it in a round movement.
Moreover, it’ll assist to take away the chips quicker so it will permit you to minimize them quicker. The saw shouldn’t be shaken as it’s minimized by steel.
Step 2: Modify the settings
After putting it in the pane, now you can modify the settings. When it comes to settings, you’ll be able to modify these by altering the circular motion and saw pace. Ensure you do that based on the kind of interaction you are utilizing.
Step 3: Insert the blade sert
As soon as the orbital motion is ready you may set up the blade based mostly on the kind of steel you might be chopping now. In case your blade is prepared, merely kind it in a reciprocal attack. Luckily, most trendy reciprocal saws don’t include nuts.
In this case, you’ll be able to insert the blade without the necessity for any particular instruments.
Step 4: Begin slicing
When all the pieces are put in and set as wanted, now is the time to begin chopping together with your steel.
Earlier than you begin chopping, ensure that the blade is in the correct place and every part is ok. All the time ensure you begin chopping slowly to maintain it regularly.
What are the Best Sawzall Blades for Metal?
- 9-Inch Wood Pruning Saw Blades
- DEWALT Reciprocating Saw Blades (DW4856)
- PORTER-CABLE Pruning Reciprocating Saw Blades (PC760R)
- Milwaukee 49-22-1145 9 Piece Thin Kerf Sawzall Blade Kit
- Diablo DS0908CF 9″ Steel Demon Carbide Recip Blade
What is the best hacksaw blade for cutting metal?
- 9-Inch Wood Pruning Saw Blades
- DEWALT Reciprocating Saw Blades (DW4856)
- PORTER-CABLE Pruning Reciprocating Saw Blades (PC760R)
- Milwaukee 49-22-1145 9 Piece Thin Kerf Sawzall Blade Kit
- Diablo DS0908CF 9″ Steel Demon Carbide Recip Blade
Final Words
So, now we imagine that you would be able to make the correct choice when selecting the best sawzall blades for metal. You may have sufficient data to guide you when shopping for one and also utilize it perfectly.
All in all, just remember to select the one which meets your task requirements and private preferences. Don’t neglect to take excellent care of your saw and retailer it safely to take pleasure in utilizing it for a very long time.
